Mci Recall 25V567000: Electrical System, Propulsion System, Traction Battery, Management System/energy Control Module (bms/becm), Software

NHTSA recall 25V567000 · announced August 29, 2025 · filed by Motor Coach Industries · 59 units affected

The problem

Motor Coach Industries (MCI) is recalling certain 2020-2021 J4500E, 2021 D45CRTELE, 2023 J4500E, 2023-2024 D45CRTELE, 2024 D45CRTE, and 2025 J4500E buses. An inadequate weld on the high voltage battery busbar and incorrect software may cause the battery module to overheat.

The risk

A battery module that overheats increases the risk of a fire.

What to do

MCI will inspect and replace the battery module as necessary. MCI will also update the BMS software. Owner notification letters were mailed October 6, 2025. Owners may contact MCI customer service at 1-800-241-2947.

Official NHTSA recall notice →

Vehicles covered by this recall

• 2024 Mci D45crte
• 2021 Mci D45crtele
• 2023 Mci D45crtele
• 2024 Mci D45crtele
• 2020 Mci J4500e
• 2021 Mci J4500e
• 2023 Mci J4500e
• 2025 Mci J4500e

Source: National Highway Traffic Safety Administration public recall data. This page reports official records and is not legal, medical, or repair advice.