Fuel System, Gasoline

NHTSA recall 25V796000 · announced November 17, 2025 · filed by Hyundai Motor America · 85,043 units affected

The problem

Hyundai Motor America (Hyundai) is recalling certain 2020-2023 Sonata vehicles. A damaged check valve can allow air to enter the fuel tank, causing it to expand and contact hot exhaust components, melting the tank.

The risk

A melted fuel tank can leak, increasing the risk of a fire.

What to do

Dealers will inspect and replace the check valve. The fuel tank assembly will be inspected for damage and replaced if necessary. Additionally, dealers will inspect and update the engine control unit software. All repairs will be performed as necessary, free of charge. Owner notification letters were mailed beginning March 13, 2026. Owners may contact Hyundai customer service at 1-855-371-9460. Hyundai's number for this recall is 286. Vehicle Identification Numbers (VINs) involved in this recall became searchable on NHTSA.gov on November 19, 2025.

Vehicles covered by this recall

• 2020 Hyundai Sonata
• 2021 Hyundai Sonata
• 2022 Hyundai Sonata
• 2023 Hyundai Sonata

Source: National Highway Traffic Safety Administration public recall data. This page reports official records and is not legal, medical, or repair advice.